Thermoforming Manufacturers in Michigan

We provide expert thermoforming services from initial design through final manufacturing.

Why Formed by Makers

As one of the leading thermoforming manufacturers in Michigan, we bring decades of expertise to every project. Our services deliver high-quality plastic components tailored to meet the diverse needs of various industries. We handle everything from initial design concepts through final production runs.

Quality control starts with material selection and continues through every stage of production until final inspection. We maintain comprehensive records of each batch to ensure consistency across your entire order. This documentation means we can replicate results exactly when you need additional runs or modifications.

Thermoforming Capabilities

Our advanced thermoforming equipment handles projects of varying complexity and scale across different material types and thicknesses. Machine settings are adjusted based on the specific material properties and part geometry of each job. This flexibility ensures consistent results regardless of your project requirements.

Our complete range of forming capabilities includes:
  • Part Size: Up to 40” x 85” x 10”​
  • Material Thickness: Specializing in 0.03” to 0.20” (1mm to 5mm)
  • Material Options: ABS, ASA/ABS, PETG, Acrylic, and Polystyrene
  • Production Volumes: Low to mid-volume runs  (100- 1000pcs)
Contact Us
Formed in Michigan Logo
"Made with pride —every part and tool is crafted in-house at our Madison Heights, Michigan facility, right here in the USA!"

What is a Thermoforming Manufacturer?

A thermoforming manufacturer possesses the skills and equipment to heat plastic sheets until they become pliable and then shapes them using vacuum pressure and molds. The heated plastic conforms to the contours of a custom-designed mold, creating precise three-dimensional parts. Once cooled, the formed plastic retains its new shape permanently while maintaining the material's original properties. Different sheet thicknesses and material formulations allow for varying levels of rigidity and surface finish quality.

The process begins with securing a plastic sheet over a heated platen until it reaches the optimal forming temperature. A vacuum is then applied beneath the mold, drawing the softened plastic down and around the mold's contours. Air pressure above the sheet helps ensure complete contact with all mold surfaces and fine details. This combination of heat, vacuum, and pressure creates consistent wall thickness and accurate reproduction of mold features.

Choose Formed by Makers for Thermoforming in MI

Thermoforming is a highly efficient way of creating lightweight, durable, cost-effective plastic components. It is well-suited for custom enclosures, packaging, automotive panels, and display elements. This process minimizes tooling costs, provides design flexibility, and supports scalable production, making it ideal for prototyping and high-volume manufacturing.

When looking for thermoforming manufacturers in Michigan, it’s important to evaluate how the manufacturing process itself directly impacts project outcomes. Faster setup times lead to quicker delivery compared to other methods, while complex shapes become achievable without the expense of elaborate tooling. These advantages make it an excellent choice when speed and design complexity are critical.

Contact us

Industries Served

We work with a diverse range of clients that require custom, high-quality plastic components. Our facility handles both small batch prototyping and larger production volumes.

Here are just a few examples of the many types of industries that rely on our expertise:

Automotive

Interior trim and exterior trim panels, protective covers, and custom housings

Medical

Equipment enclosures and protective components for devices

Electronics

Custom cases and protective covers for sensitive equipment

Packaging

Display cases, protective packaging, and product presentation solutions

Industrial

Machine guards, equipment covers, and custom protective components

Agriculture

Durable panels, fenders, and interior components for tractors

Ready for Action

CNC Routing Services

We complement our status as a leading thermoforming manufacturer in Michigan with CNC routing services for precise trimming and finishing, ensuring sharp edges and tight tolerances. This enables us to handle both simple and complex projects with efficiency and accuracy, prototyping and high-volume manufacturing. Projects that typically require multiple specialists can be completed entirely within our facility.

Our CNC routers feature a 48" x 96" x 10" cutting area with vacuum hold-down tables that secure materials during machining for consistent results. The 3-axis capability handles everything from simple edge trimming to complex 3D forms across wood, plastic, aluminum, and composite materials. This level of control ensures every component is machined to exact specifications.
Call Us Now
Low and Medium Volume production
coginboxlaptop-phoneheart-pulseleafcar linkedin facebook pinterest youtube rss twitter instagram facebook-blank rss-blank linkedin-blank pinterest youtube twitter instagram