We begin by reviewing your supplied 3D CAD model or developing a new one based on your product requirements. Our design team evaluates geometry, draft angles, material selection, and forming feasibility.

We select the optimal mold material based on your application.

Using your approved CAD, we engineer the vacuum forming mold—accounting for shrink rates, trim paths, venting, and flange design to ensure clean, repeatable forming.

Our in-house 3-axis CNC routers precisely machine the mold from the selected material, delivering tight tolerances and a high-quality finish.

We sand, seal, and finish the mold to optimize part release and surface texture—whether you need a smooth gloss, matte finish, or custom texture. 

Before entering production, we verify dimensional accuracy, edge quality, and fit with mating components or trim fixtures.

Our in-house 3-axis CNC routers precisely machine the mold from the selected material, delivering tight tolerances and a high-quality finish.